Coil design and creation is an engineering and technological process of creating and producing different types of metal coils through induction heating. On the other hand, coil fabrication redesigns metal coils into different shapes, sizes, colors, etc.
The coil design and fabrication process require heat exposure of varying temperature degrees. One of the main benefits of coil design and fabrication includes developing and creating custom induction coils which are electrical devices used as a source for high voltage.
How Is an Induction Coil Made?
First and foremost, creating a custom coil inductor plays a critical role in the overall manufacturing process, including the cost of manufacturing, efficiency, and quality. While creating a coil inductor, there are some significant parameters in determining the induction coil design.
These parameters and factors include the type and shape of alloy used, type of heating material used, the manufacturing processes used, the amount of temperature, space constraint on the object, and the overall dimensions of the thing heated.
After considering all the above parameters, the next step should be the coil induction process. This induction process includes reviewing and sampling part drawings, using the latest updated 3D CAD software, physically testing the final coil design and the process development tools; how an induction coil is created highly influences where the magnetic field is created.
How Do You Make a Heating Coil?
A heating coil is an element or coil that undergoes a heating process through the passage of an electric current. Making and designing a heating coil depends on several critical factors, including voltage, wattage, and resistance of the coil.
The watts, volts, and resistance are first determined to create an excellent heating coil. The total wattage is determined by calculating the airflow and the temperature rise on the heating coil, while the total voltage is selected from the circuit used.
The resistance of the heating coil is also a critical factor considered due to the change in temperature of the heating coil. The coil’s resistance is different when hot and cold; hence, there is a need to calculate each temperature resistance for comparison.
Other factors to be considered include; the type of alloy, dimensions of the heating coil, and the wire gauge. Each alloy typically has different wire resistance properties, while others become stronger when exposed to high temperatures.
How Do You Create a Coil for Specific Inductance?
Different induction coils are created using different induction processes for efficiency and precision. Coil creations are made from any tube alloy or pipe, depending on various applications or requirements.
For instance, the annealing coil is created from a coil design induction process. However, it depends on the type of surface required.
Do You Need Quality Coil Induction and Fabrication Services?
Visit Metal Works Corporation, a licensed industrial fabrication company based in Los Angeles. We have been operating under a professional working team for the last 53 years. Also, we offer a wide range of coil induction and fabrication manufacturing production services. Call us today and get the best application services in coil design and fabrication.